Due to their various motor compositions and features, there are many possibilities for air compressor technology advancements. Whether utilizing variable speed drive - frequency inverter regulation (IVR), interior permanent magnet (iPM), direct drive, or belt/gear-driven arrangements, the latest rotary screw compressors are very efficient.
In a related article, we discuss the benefits of these engines in more detail, while briefly mentioning monitoring and control tools. This article goes further into those components while emphasizing their added value. In addition, we'll discuss related features that help keep maintenance & company operating expenses at a minimum.
Available on some Mark rotary screw air compressors, the ES4000T controller is an onboard monitoring tool. The benefit of this technology is its Wi-Fi capabilities. It uploads information for remote access if you opt for an ICONS plan. This means you can check the status of your equipment from anywhere.
ICONS also provides service alerts to keep your compressed air equipment running smoothly. If you're operating a smart factory, the ES4000T controller is an excellent addition.
There's also the ECOntrol6i controller to synchronize all your compressors. As an optional touchscreen tool, you'll gain useful analytics and insight on your entire setup. It's useful for dividing workload across production, ensuring minimal wear and tear.
If you use an air compressor with a variable-speed motor, it's important to know where your air pressure demand is going. Not only will such information reduce downtime and minimize service schedules, but also help you make better informed decisions in the future.
You can even add these controls to older machines if you're not ready for a full new equipment upgrade. This is a great first step in better understanding your current compressed air setup and usage.
Due to the complex arrangements of rotary screw air compressors (compared to piston models), they come with protective features and elements. There are also optional integrated dryer solutions available, suitable for most applications.
You'll also find a water separator, energy recovery, premium filters, and IP66 dust protection on most modern rotary screw air compressors. Energy recovery is a useful benefit for maximizing output and efficiency.
While utilizing the heat generated from an air compressor, this feature recirculates thermal energy - ensuring minimal waste. Since it helps reduce power usage, energy recovery contributes to lower CO2 emissions.
Considering the dry environment required for optimal air compressor performance, we've designed our equipment accordingly. In doing so, we've made it easy for you to get running as soon as possible and maximize the lifespan of your equipment.
As pointed out in this article, rotary screw air compressors come with a wide range of technological advancements. Not only do these help reduce wear and downtime, but also contribute to lower energy costs.
We touched upon efficiency standards above. With government restrictions becoming tighter around air quality and emissions, we're building next generation machines ready for the future.
Despite the higher investment cost of a rotary screw air compressor, vs. piston models, they pay for themselves during their lifetime. Piston compressors are quite limited in their uses and capabilities, and don't come with the advanced technology and features mentioned above.
This point is relevant since electricity expenses make up to 80% of owning and operating an air compressor. As these prices continue to rise, it's a good time to evaluate your current set up. Mentioned above, investing in equipment with the ES4000T and ECOntrol6i unit will future proof your air flow production.
Selecting the right system isn't always straightforward—but you don’t have to make the decision alone. Our local experts are ready to help evaluate your needs, assess your current setup, and recommend the best path forward.
Whether you're replacing outdated equipment or expanding your installation, we’ll work with you to align your solution with actual demand. Oversized compressors often lead to energy waste, while undersized ones struggle to keep up. The key is finding the right balance for your application—and building room to scale later if needed.
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Want to know what services we offer? Looking to upgrade your air compressor system? We can help you all along the way. Just let us know, and you’ll get an answer straight back.
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